CCD Visual Defect Inspection Machine for Transparent Colored PET Preform
Inspection Principle
KY-PP can read the number of cavities moulded in the neck of the preform to produce statistics based on this number. This new version of the machine introduces the patented inspection module that applies innovative Artificial Intelligence tools to the inspection with Polarised Light also.
With small footprint space occupied, KY-PP has been designed to be easily installed offline to any new or existing injection molding machine of any manufacturer, in order to achieve a precise and immediate control of production. It includes an innovative and patented feeding device, developed with particular attention to the gentle treatment of preforms in order to avoid scratches, dents or any other type of damage.
Inspection Overview
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-400 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample information
- Camera screen calibration function
- Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
- Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
Operation Parameters
| Power | 5.0-7.0Kw | Voltage/Current | Local standard |
| Ambient Temperature | -20℃ ~ 60℃ | Ambient humidity | Less than 50% |
| System Language | Chinese / English | Mechanical | Carbon Steel / SS 304 |
| Total Weight | About 650Kg | Dimension | As actual drawings |
Cooperation Partners
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
** Our company have served many well-known enterprises such as Coca-Cola, P&G, Unilever, ALPLA, Shriji Polymer, Berry Global, Aptar, LAMIPAK, TPAC, PACT Group, etc.
Delivery Time
The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.
After Sales Service
- The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
- Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.
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